Tuesday, May 19, 2009

The Model Enginer Beam Engine

This is the last Engine That I Have built It was Constructed using Plans that were published in Model Engineer Magazine in Oct 1959-May of 1960. It is a Victorian era engine Circa mid to late 19th Century.This is an elevation drawing from the plans

The engine is made with several castings.Here are the patterns that I made from wood.These are used to form the sand molds. This one is for the flywheel.



This one is for the baseplate



This one is for the Beam


This is for the Governor Support Once the sand molds are made They are filled with molten Iron to create castings.

These are some of the completed castings before Machining


Some of the Miscellaneous parts after machining.






The Main Column has a Roman feel to it.




The colmn with Entabliture attached




The column with truss bearings and supports added

The connecting rod. Cutting the flutes was a real challenge


Connecting rod with top end bearings installed.The assembly is held together with tapered keys witch was common practice in the 19th century.


Connecting rod lower end.

Crankshaft (minus the crank) and main bearings and supports


After approximately 500 hrs. of work and over 200 individually machined parts this is the final product.


The tank in the lower left of the photo is for water the pump pulls water from the bottom and returns it through the tube at the top


The cylinder,Valve chest and linkage


This is the the Parallel Motion Linkage. For more information on how it works see here.

http://en.wikipedia.org/wiki/Parallel_motion

To see a Video of this on a full size engine see here.

http://www.youtube.com/watch?v=kSDe0dFr5vg&NR=1




This view shows the crankshaft and lower end of the connecting rod. The governor support and gearing can also be seen in the background.





This is the flyball governor this controls the speed of the engine. For more information on how it works see here.

http://en.wikipedia.org/wiki/Flyball_governor

For a Video of how it works see here

http://www.youtube.com/watch?v=wvo04LgWcTU



This is the Beam,bearings,and supports



This is the pump assembly

Here is a video of The Engine running

For a video of a full size Engine running see here.

http://www.youtube.com/watch?v=OM4IgahKHNY&feature=related

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